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Water that is energized. INDUSTRIAL APPLICATIONS VORTRON TOWER MASTER -HC Vortonics
" VortronTowermaster
-HC "
system is an
innovative concept in the field of water processing and treatment. It comes in various
configurations and can be easily installed in the present water
mains, well water mains, agriculture and industrial applications. This ON-Line equipment does not require any energy for operation. It requires no regeneration or maintenance, resulting in zero equipment down time and zero equipment deterioration. It does not require adding any chemicals. The theory of working of the Vortron TowerMaster-HC is very simple.. Using ; Vortronics proprietary technology The Vortron process makes the use of the flow and chemical characteristics of water to create a " fluid machine' This fluid machine works a a molecular level. The unit alters both the water and the minerals in the water. The altered minerals no longer act to " harden" the water Going beyond standard water systems Vortronics employs innovative applications of vortex phenomena to not only to separate contaminants from the water but to restructure , re-energize and activate the water itself. As the water is processed the flow of water is agitated for the tiny precipitates present in the water to be compressed throughout the chambers and processed to the point of particulate expulsion through the expellers. Once done, it flows to the reactor chamber where the water is further energized before use. Water, whose properties contain a variety of salts, lime, bacteria (depending on the design specification),. Salts that are
suspended in water which are light in weight and have their own
characteristics are also processed and further precipitation of
these elements provide for a totally scale free system.
The systems is
engineered to remove semi-soluble and insoluble molecules form many
types of liquids, its primary application is for the water
remediation. Unlike activate carbon which relies upon
physiochemically entrapping water insoluble organic compounds, the
unit actually solubilizes both water soluble and insoluble organic
compounds, bonds them to its surface and keeps them from separating
and emulsifying. The new process
vs. existing technologies One of the most popular chemical technologies today for industrial wastewater treatment involves ionic exchange through polymer flocculation. Under this slow process, a polymer is added to the water and through the resulting generation of positive and negative charges, the polymer attaches to a hazardous chemical. This leads to coagulation, and the resulting material rises to the surface for removal. The process usually takes a number of days. The
Vortron TowerMaster-HC takes far less time. Field trials demonstrated that the
system is successful in removing contaminants after a few second of
exposure to industrial wastewater. Activated
carbon-adsorption technology currently represents the most common
process in industrial wastewater treatment. However, activated
carbon is effective only with specific contaminants, depending on
their molecular size and
water solubility. It is least effective with water-soluble
organic compounds, which constitute the majority of natural and
industrial-generated chemical wastes. A supplemental technology
used along with activated carbon is air stripping, which is most
effective with organic contaminants that are volatile in nature.
Consequently, air stripping fails to remove organic contaminants
with very low vapor pressures. Unlike activated carbon, the
Vortron TowerMaster-HC HC unit acually solubilizes both water soluble and
insoluble organic compounds, bonds them to its special filter
surface and keeps them from separating and emulsifying. The system
can remove mixed emulsions, or oil/water and water/oil along with
lipophilic compounds, which are substances that have a strong
attraction for fat's, and hydrophilic compounds, which are
substances having a strong tendency to bind or absorb
water. Materials able to be removed from
water by the Vortron
TowerMaster- HC Alkanes,
Alkenes, Aromatic Hydrocarbons, Benzene, Cycloakanes,
Crude Oils, Tallow and other animal fats Vegitable Oils,
Complex Organics, Monomers &
Polymers, Organically Bound Metals PCBs, MTBE, Chlorinated Organics, Emulsions WORKING PRINCIPLES OF THE VortronFirst Stage
Process 1.
The Vortorn
TowerMaster-HC , removes all hydrocarbons from the water. As water moves
into the second stage, the Vortorn Filter System removes semi-soluble and
insoluble molecules from many type of liquids. Unlike activated
carbon which relies upon physiochemical entrapping water insoluble
organic compounds, the Vortron TowerMaster-HC actually solubilizes both
water soluble and insoluble organic compounds, bonds them to its
surface and keeps them from separating and emulsifying. The
Vortron TowerMaster- Hc system can remove mixed emulsions, both oil/water
& water/oil with lipophilic and hydrophilic organic compounds.
The Vortron TowerMaster- HC also is able to remove a many organically
bound metals from the process stream.
Second Stage Water Process Vortronics
technology goes further than removing contaminating molecules. It
removes the chemical signature structures and restores water to an
activated natural state. 1.
Vortron TowerMaster-HC moves the positive ions,
which in this case of hard water are predominantly calcium ions,
into the layer of water in the Vortron TowerMaster-HCchambers. The
Calcium ions are expelled from the system, thus the bulk of the
water remains unaffected by these events. The Vortron TowerMaster-HC unit
expels scale particles; lime,
bacteria can also be controlled, via specific designs of the
Vortron TowerMaster-HC .
2. The Vortron TowerMaster-HC chambers caused pressure
variations in the water. Creating an environment of an increase in
super saturation ratios in a narrow water volume in the Vortron TowerMaster-HC's chambers. The
unit physically removes the precipitates from the surface of the
core water and expels it downstream
ADVANTAGES
OF VORTRON-HC Remove Hydrocarbons from
Water Remove semi-soluble and insoluble molecules from many types of liquids. The Vortron HC can remove emulsions, both oil/water & water/oil along with lipophilic and hydrophilic organic compounds. It also is able to remove many organically bound metals from the process stream. Elimination
and Prevention of Scale
Due to its unique ability of
the Vortron TowerMaster-HC to expel scale forming
particulates in various size ranges, and eliminating the build up of
seed crystals thereby preventing the deposition of scale in the
system. Removal
of existing Scale
The reduction of
the free calcium from solution by the formation of these calcium
carbonate crystals, and the solubility at a contestant, water can
dissolve more salt, which it tends to pick up from the existing
scale in the system thereby desalting scaled up systems under
certain conditions.
Eliminates Recurring Cost, Expensive Chemicals, Regenerative Slats. The VortronTowerMaster-HC has no
recurring cost as associated with Chemical Dosing or Water softening,
as no chemical regenerative salts are
used. Chemical
Composition of the Water changes The Vortron TowerMaster-HC does not change the
chemical composition of water, but instead, changes the physical
composition. It makes the water "wetter", by removing scaling salts,
lime, and bacteria from a dissolved state to a suspended state,
which is expelled from the system, or recalculated over and over
again. This is a very important attribute of the Vortron unit. In
agriculture and industrial applications the wetter water reaches the
plant roots faster and is absorbed by the root system easier than
normal well water. Thus, less fertilizer is used because the root
system is absorbing the water faster .In industrial applications the
flow of water is smoother creating less friction in critical points.
Eliminates recurring Labor Costs. The Vortron TowerMaster-HC is a fit and forgets
system. It does not require any labor, or supervision nor chemical
additions, regeneration salts as required for Chemical Dosing and
Water Softener systems. Requires
no maintenance
The Vortron TowerMaster-HC has no
moving parts; it requires no replacement of parts or
maintenance, other than normal maintenance, replacement of sspecial HC
filters. Save
Fuel consumption
Scale reduces
the efficiency resulting in increased energy used, which can rise by
up to 40%. In a system, a 5mm fouling of the condenser can result in
an increase of power costs by over 30%. Scale build up in a hot
water heater can cause damage to the water heater and clogging. As
the Vortron TowerMaster-HC is fitted on line, it is
constantly preventing the deposition of scale, thereby saving
valuable energy costs as compared to manual desalting systems, which
require desalting to be done periodically. Home systems that have a
water softener cannot water their plants from this type of system.
No
Energy Consumption
Unlike conventional water
treatment systems,the basic Vortron TowerMaster -HC
does not require any power or electrical inputs.
The unit configuration for algae control does requre
electricity., it opearates on less than a penny a day
electricity. And the saviangs contunue as long as you use the
system. No
Pollution
Chemical Dosing
and Water Softening Systems necessitate the use of Chemicals, which
are hazardous and can cause pollution, and hence have to be treated
before water is released in the under-ground water table. The Vortron TowerMaster
-HC on the other hand, does not
require the use of any chemicals. Vortron-HC
cans
Handle Variable Water Qualities. In conventional
systems of Chemical Dosing and Water softening, the quantity of
Chemicals has to be adjusted to the water quality; hence the system
has to be closely monitored for variable water qualities. Vortron TowerMaster -HC on the other
hand, is not affected by variable water qualities and can handle
water up to any hardness. No Investment Risk
Vortron TowerMaster-HC is sold with a one-year
guarantee. In view of this there is no investment risk on the part
of the equipment. SELECTION
Vortron TowerMaster –HC Models are selected on the
basis of Water Flow
rate Water analysis
report Cooling tower
water line diagram indicating pipe sizes. (For industrial cooling
systems) Well Water
System are selected on the basis of Water line pipe
size and pump size, also gallons per hour. Industrial
Models VortronTowerMastser -HC
System Available in
4", 6", 8", 12", 16", and 24" Pipe Size
INSTALLATION The models can
be installed in a variety of configurations before the water inlet
to the user. Specific instructions for installation on every system
model and application. Adequate drainage must be provided. Vortonics can provide
installation by trained personnel. Equipment
Data Vortron
HC Construction
Materials: PVC 80 Or Stainless
Steel 6 Chamber
Unit. Height
48" Length
48 Width
24 Filter Filter :
Sumbound Polypropylene Pore Size 5
micron Loading
Capacity: 360 g oil or equivalent per each
cartridge Filter Length
30" Filter Diameter
2 5/8 Filter
Unit: Construction
Material 304 Stainless
Steel Closure: V-Band
Quick Opening Clamp for Easy Cartridge Change Drain Ports: Provided on Clean #
Dirty Sides Filter
Size HC Max Flow Rate
Daily Capacity
# of Filter
Pipe Size Cartridges
4
60
gpm
86,400
4
2" 12 180
gpm
259,200
12
3" Flanged 22 330
gpm
465,200
22
4" Flanged SPECIFICATIONS Chemical
Resistance of Vortron Pipe Systems MATERIEAL
GENERAL CHEMICAL RESISTANCE
MAX.PERMISSIBLE
TEMP.
(WATER)
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